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Established in 2008, SPIRIT (HK) Sports Co., Ltd. is a specialized helmet manufacturer in China providing comprehensive OEM & ODM services. Our team offers over 18 years of experience serving international brands, backed by a factory with more than 20 years in sports equipment manufacturing.
We develop a wide range of safety helmets—including models for cycling, skiing, motorcycling, and climbing—all engineered to meet major international safety standards such as CE, CPSC, ASTM, and AS/NZS.
As an ISO9001 certified company, we are committed to integrity, quality, and customer satisfaction. We leverage our strong R&D capabilities and professional technical team to deliver the safest protection products to a global market, with primary exports to North America, Europe, Australia, and other regions.
SPIRIT: Your Partner for High-Performance Snow Helmets
For brands that demand excellence in the competitive snow sports market, the right manufacturing partner is a critical asset. SPIRIT is an expert OEM/ODM manufacturer with nearly two decades of specialized experience in creating high-performance snow and ski helmet lines. We have a deep mastery of the required safety standards, including ASTM F2040 and CE EN 1077, and a proven track record of integrating advanced technologies like MIPS and adjustable ventilation. Our collaborative process, from initial design and engineering to final certification, ensures your brand's vision is realized without compromise. Partner with SPIRIT to leverage our passion for winter sports and our unwavering commitment to safety, quality, and performance.
The OEM Process for a Custom-Branded Ski Helmet
The OEM process for creating a custom-branded ski helmet with a partner like SPIRIT is a collaborative journey from concept to slope. It begins with your brand's vision: the target rider, desired features (like MIPS or adjustable vents), and aesthetic goals. Our engineers then work with you to create a design that meets your vision while also being optimized to pass safety certifications like ASTM F2040. We produce 3D models and physical prototypes for your approval of the fit and finish. Once the design is locked, we manage the entire production, including sourcing high-quality materials, expert assembly, and applying your custom colors and graphics. Finally, we handle the rigorous third-party testing and certification process, delivering a fully compliant, market-ready ski helmet that is uniquely yours.
How to Ensure a Perfect Goggle Fit with Your Helmet
Achieving a perfect, gap-free fit between your ski helmet and goggles is essential for comfort and performance. The key is to treat them as a system. When choosing a helmet, look for a design with a smooth, curved brim that is designed to interface with a wide range of goggle frames. The best way to ensure compatibility is to try the helmet on with the goggles you intend to wear. The goggle frame should sit snugly against the front of the helmet, with no significant gap of exposed forehead (the "goggle gap"). A well-designed helmet from a manufacturer like SPIRIT will also have a channel or indentation for the goggle strap and a secure clip at the back to hold it in place. This seamless fit prevents cold air from getting in and helps anti-fog systems work effectively.
Hardshell vs. In-Mold Ski Helmets: A Detailed Breakdown
The construction of a ski helmet shell significantly impacts its weight, durability, and cost. ABS Hardshell construction uses a thick, durable, injection-molded ABS plastic shell that is bonded to a separate EPS foam liner. This method is incredibly resilient against dings and scratches, making it an excellent choice for park riders, kids' helmets, or rental programs. In-Mold construction fuses a much thinner polycarbonate shell directly to the EPS foam liner in the mold. This creates a single, lightweight unit. An in-mold ski helmet is the go-to choice for all-mountain riders, backcountry enthusiasts, and anyone who prioritizes low weight and a sleek, low-profile fit. As an OEM manufacturer, SPIRIT has mastered both techniques, allowing brands to choose the construction that best fits their target market's needs and price point.
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Frequently Asked Question
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The two primary international standards are ASTM F2040 (the standard in the United States) and CE EN 1077 (the standard in Europe). Both certifications ensure the ski helmet has passed rigorous testing for impact absorption and structural integrity in cold-weather conditions, which are very different from those for other sports. Helmets from a global manufacturer like SPIRIT are engineered to meet these exacting standards.
MIPS (Multi-directional Impact Protection System) is a safety technology designed to reduce the rotational forces on the brain during an angled impact. Since many falls while skiing or snowboarding are not straight-on but involve a twisting or turning motion, these rotational forces are a significant factor in causing certain types of brain injuries. The inclusion of a MIPS slip-plane liner in a ski helmet is a major safety enhancement that is quickly becoming the industry standard.
Proper goggle integration is crucial for comfort, performance, and safety. A well-designed ski helmet will have a brim and shell shape that creates a seamless interface with ski goggles, eliminating the dreaded "goggle gap"—an exposed strip of forehead that leads to brain freeze. This seamless fit also allows goggle ventilation systems to function properly, preventing fogging. At SPIRIT, we design our helmets to be compatible with a wide range of popular goggle brands.
Adjustable ventilation allows a rider to customize airflow for changing conditions. A typical system on a ski helmet uses one or more sliding levers or buttons on the exterior of the helmet. These sliders open and close vents, allowing a rider to maximize airflow and stay cool during a strenuous run or on a warm spring day, and then close them to retain heat and stay warm during a blizzard or on a cold chairlift ride.
Generally, no. A ski helmet is specifically designed and certified for cold-weather, high-speed impacts on snow. It has not been tested for the specific hazards of other sports. For example, it lacks the top-impact penetration resistance required for a climbing helmet (UIAA 106) and may not have the ventilation or shape required of a bicycle helmet (CPSC 1203). For optimal safety, you should always use a helmet certified for the specific sport you are participating in.
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