Where Durability Meets Cutting-Edge Aesthetics.

Where Durability Meets Cutting-Edge Aesthetics.

In the world of competitive cycling, every watt and every gram counts. This is where our engineering passion at SPIRIT truly comes to the forefront. Creating a professional-grade racing bike helmet is a delicate dance between two opposing forces: aerodynamics and ventilation. A perfectly aerodynamic, teardrop-shaped helmet would be incredibly fast but would cause the rider to overheat. A helmet with massive vents would be cool but would act like a parachute. The solution lies in advanced engineering, specifically Computational Fluid Dynamics (CFD). Our R&D team uses powerful software to simulate airflow over and through dozens of virtual helmet designs before we ever create a physical mold. This allows us to precisely shape and position each vent and internal channel to draw cool air over the rider's head and exhaust hot air out the back, all while minimizing aerodynamic drag. It’s an incredibly complex process, but it’s what allows us to create a bike helmet that gives our partners' sponsored athletes a true competitive advantage—the ability to stay cool under pressure while slicing through the wind.

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Extensive Industry Experience

The company has a proven track record, with over 18 years of experience serving international brands and a factory that has been manufacturing sporting goods for more than two decades.

Comprehensive OEM & ODM Services

They specialize in providing full OEM (Original Equipment Manufacturer) and ODM (Original Design Manufacturer) services, demonstrating their capability to handle everything from design and development to final production for their clients.

Strong R&D and Design Capabilities

With a strong R&D department and a professional technical team, they focus on continuous innovation and integrating modern, fashionable styles into their product designs to meet diverse market demands.

Certified Quality and Safety Compliance

Their commitment to quality is backed by an ISO 9001:2008 certification. Critically, their products meet multiple international safety standards, including CE, CPSC, ASTM, and AS/NZS, assuring clients of their safety and reliability.

Wide and Specialized Product Range

They are not limited to one type of helmet. Their expertise covers a broad spectrum of sports, including cycling, skiing, motorcycling, horse riding, and climbing, showcasing their versatility as a specialized manufacturer.

Established Global Market Presence

The company has a strong export history, with established markets in North America, Europe, Australia, South America, and the Middle East, indicating their experience in navigating international logistics and market requirements.

about us

We Have The Best Solutions for Your Business

Established in 2008, SPIRIT (HK) Sports Co., Ltd. is a specialized helmet manufacturer in China providing comprehensive OEM & ODM services. Our team offers over 18 years of experience serving international brands, backed by a factory with more than 20 years in sports equipment manufacturing.

We develop a wide range of safety helmets—including models for cycling, skiing, motorcycling, and climbing—all engineered to meet major international safety standards such as CE, CPSC, ASTM, and AS/NZS.

As an ISO9001 certified company, we are committed to integrity, quality, and customer satisfaction. We leverage our strong R&D capabilities and professional technical team to deliver the safest protection products to a global market, with primary exports to North America, Europe, Australia, and other regions.

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Understanding CPSC vs. CE Bike Helmet Standards

Navigating safety standards is a critical hurdle for any global helmet brand. The two most prominent standards are CPSC for the United States and CE EN 1078 for Europe. While both ensure a baseline of safety, they differ in their testing protocols. The CPSC standard, for example, generally involves impact tests from greater heights, demanding a higher level of impact absorption. The CE standard has specific requirements regarding the field of vision and coverage area. For a brand selling in both markets, creating a single bike helmet that meets both sets of criteria requires expert engineering and rigorous testing. At SPIRIT, this is a core competency. We design our helmets from the ground up with global compliance in mind. Our in-house testing center is equipped to test for both CPSC and CE protocols, ensuring that every bike helmet we ship is ready for its target market without costly redesigns or delays. Partnering with SPIRIT removes the complexity of compliance, allowing you to focus on building your brand with the assurance of universal safety.

Choosing SPIRIT: Your Strategic Helmet Supply Chain Partner

In today's global market, a manufacturer's role must extend beyond the factory floor. At SPIRIT, we operate as a strategic supply chain partner, understanding that our performance directly impacts your brand's success. Building a resilient supply chain for your bike helmet line means ensuring product is available when and where your customers want to buy it. Our nearly two decades of experience have allowed us to build robust relationships with raw material suppliers and logistics partners, ensuring stability even in volatile markets. Our advanced production planning, guided by our ISO9001 certified management system, allows us to provide reliable delivery timelines that our partners can count on for their seasonal forecasting. We are more than a vendor; we are an integral part of your operational success. Choosing SPIRIT means choosing a partner who is as committed to managing your inventory and delivering on time as we are to manufacturing a world-class bike helmet.

The Importance of an In-House Helmet Testing Facility

For a serious helmet brand, a manufacturing partner with an in-house testing facility is not a luxury—it's a necessity. An in-house lab, like the one at the core of SPIRIT's operations, provides three immense advantages. First is speed in development. When our R&D team develops a new prototype bike helmet, we can test it for impact absorption and structural integrity within hours, not weeks. This allows for rapid iteration and innovation. Second is quality assurance. We conduct continuous batch testing on helmets pulled directly from the production line, ensuring that every unit maintains the same high safety standard as the original certified model. This goes far beyond the minimum requirement of a one-time certification test. Third, and most importantly, is risk mitigation. By pre-testing every new bike helmet design to CPSC and CE standards, we can identify and solve any potential issues before submitting the helmet for official, expensive third-party certification. This dramatically reduces the risk of a costly failure and ensures a smoother, faster path to market for our partners.

The Benefits of Private Label Helmet Manufacturing

Private label manufacturing offers one of the fastest and most effective ways to launch or expand your own line of helmets. By partnering with an experienced ODM/OEM manufacturer like SPIRIT, you leverage years of existing research, development, and perfected production processes. This dramatically reduces your initial investment and time-to-market. At SPIRIT, we offer a portfolio of market-proven designs that can be customized to fit your brand's unique identity. You can select the shape, ventilation pattern, and features, and we will apply your logos, colorways, and packaging to create your exclusive private label bike helmet. This process gives you a high-quality, fully certified product without the multi-year timeline of designing from scratch. Furthermore, you benefit from our massive economies of scale in material purchasing and production, resulting in a competitive price point. For brands looking to establish a strong presence quickly, a private label bike helmet from a trusted source like SPIRIT is the most strategic and efficient path to success.

User Reviews

What users say about SPIRIT SPORTS

We've partnered with SPIRIT on our OEM helmet line for over five years, and their consistency is unmatched. Their team understands our brand's quality standards implicitly and delivers exceptional products on schedule, every time. They are a reliable and indispensable part of our supply chain.

David Müller, Senior Product Manager

As a startup, bringing our unique design vision to life was our biggest challenge. The R&D team at SPIRIT was phenomenal. They not only embraced our concept for a new skate helmet but also enhanced it with innovative features and materials. The final product exceeded all our expectations.

Sarah Jenkins, Founder & CEO

Safety is non-negotiable for us, especially since our products are for the children's market. SPIRIT gives us complete peace of mind. Their rigorous adherence to CPSC and ASTM safety standards, combined with flawless manufacturing quality, makes them our trusted partner for all our helmet needs.

Michael Chen, Head of Procurement

The communication and customer service from the SPIRIT team are truly top-notch. From initial inquiry to final delivery, the process was seamless. They are responsive, professional, and genuinely committed to ensuring a smooth partnership. It’s a pleasure working with such a proactive team.

Olivia Walsh, Operations Director

Working with SPIRIT to develop our new line of horse riding helmets was a fantastic experience. Their ability to customize features to fit our specific market demands while maintaining a reasonable price point was incredible. They are true experts in both design and manufacturing.

Emily Carter, Brand Owner
Frequently Asked Question

Do you have any question?

The most critical certifications depend on your target market. For the United States, the CPSC (Consumer Product Safety Commission) standard is mandatory. In Europe, the CE EN 1078 standard is the benchmark. For Australia and New Zealand, the AS/NZS 2063 standard applies. An experienced manufacturer like SPIRIT ensures your custom bike helmet is designed, tested, and certified to meet the specific requirements of your sales region, guaranteeing compliance and consumer safety.

The OEM (Original Equipment Manufacturer) process involves us manufacturing a bike helmet based on your brand's specific design and specifications. The ODM (Original Design Manufacturer) process begins with one of our existing, market-tested designs, which is then customized with your branding, colors, and features. At SPIRIT, both paths start with a deep consultation, followed by R&D, 3D modeling, prototyping, rigorous testing, and finally, mass production, ensuring a seamless journey from idea to finished product.

A high-quality bike helmet is typically constructed with two main components. The outer shell is usually a durable polycarbonate (PC) material, designed to spread the force of an impact and resist punctures. The inner layer is a shock-absorbing liner, most commonly made from expanded polystyrene (EPS) foam. This liner compresses upon impact to absorb energy and protect the head. We utilize premium-grade materials to optimize the safety and performance of every bike helmet we produce.

The right type depends on the intended cycling discipline. Road helmets prioritize light weight and maximum ventilation. Mountain bike (MTB) helmets offer more coverage, especially at the back of the head, and often include a visor. Commuter or urban helmets balance safety, style, and features like integrated lights. For a diverse product line, consider offering a specialized bike helmet for each major category, and our team can guide you on the best designs and features for each target audience.

 

The industry is constantly evolving. Key innovations include rotational impact protection systems (like MIPS), improved aerodynamics for competitive cycling, the integration of "smart" features like LED lights and crash sensors, and the development of new, lighter, and stronger materials. As a forward-thinking manufacturer, SPIRIT's R&D team stays at the forefront of these trends, ensuring the bike helmet models we produce are modern and competitive.

Partnering with an experienced manufacturer is vital for quality, safety, and efficiency. An established partner like SPIRIT has a deep understanding of the entire product lifecycle, from material sourcing and mold engineering to navigating complex international safety certifications. Our decades of experience mitigate risks, reduce time-to-market, and ensure that the final bike helmet that bears your brand name is synonymous with quality and reliability.

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