Trusted by Leading Cycling Brands Worldwide.

The creation of a high-performance cycle helmet is a marvel of modern manufacturing, centered around a technique called in-mold construction. This process is key to achieving the light weight and strength that top-tier helmets are known for. It begins with a thin, durable polycarbonate outer shell, which is placed into a precision-engineered mold. Then, tiny expanded polystyrene (EPS) foam beads are injected into the mold under intense pressure and heat. The heat causes the beads to expand and fuse together, forming the protective inner liner. Crucially, in this same step, the expanding EPS foam bonds directly to the inside of the polycarbonate shell, creating a single, integrated piece. This fusion makes the entire cycle helmet structure stronger and allows for the design of larger, more effective vents without compromising safety. At SPIRIT, we have perfected this in-mold process over nearly two decades, ensuring a flawless bond and structural integrity in every cycle helmet we produce.

Private label manufacturing offers one of the fastest and most effective ways to launch or expand your own line of helmets. By partnering with an experienced ODM/OEM manufacturer like SPIRIT, you leverage years of existing research, development, and perfected production processes. This dramatically reduces your initial investment and time-to-market. At SPIRIT, we offer a portfolio of market-proven designs that can be customized to fit your brand's unique identity. You can select the shape, ventilation pattern, and features, and we will apply your logos, colorways, and packaging to create your exclusive private label cycle helmet. This process gives you a high-quality, fully certified product without the multi-year timeline of designing from scratch. Furthermore, you benefit from our massive economies of scale in material purchasing and production, resulting in a competitive price point. For brands looking to establish a strong presence quickly, a private label cycle helmet from a trusted source like SPIRIT is the most strategic and efficient path to success.

For a serious helmet brand, a manufacturing partner with an in-house testing facility is not a luxury—it's a necessity. An in-house lab, like the one at the core of SPIRIT's operations, provides three immense advantages. First is speed in development. When our R&D team develops a new prototype cycle helmet, we can test it for impact absorption and structural integrity within hours, not weeks. This allows for rapid iteration and innovation. Second is quality assurance. We conduct continuous batch testing on helmets pulled directly from the production line, ensuring that every unit maintains the same high safety standard as the original certified model. This goes far beyond the minimum requirement of a one-time certification test. Third, and most importantly, is risk mitigation. By pre-testing every new cycle helmet design to CPSC and CE standards, we can identify and solve any potential issues before submitting the helmet for official, expensive third-party certification. This dramatically reduces the risk of a costly failure and ensures a smoother, faster path to market for our partners.

Sourcing from China provides access to unparalleled manufacturing scale and expertise, but success hinges on choosing the right partner. For brands looking to source a cycle helmet, a prospective partner must demonstrate excellence in three key areas: communication, quality control, and proven experience. At SPIRIT, our professional, English-speaking sales and project management teams ensure there are no communication barriers, providing clear and consistent updates. Secondly, quality control cannot be a remote-hope; it must be a verifiable process. Our ISO9001 certification and, more importantly, our state-of-the-art in-house testing facility, prove our unwavering commitment to producing a safe and reliable cycle helmet. Finally, experience is paramount. With over 18 years serving top-tier brands in North America, Europe, and Australia, SPIRIT has a deep understanding of global market expectations and logistical complexities. Choosing an experienced partner like SPIRIT transforms sourcing from a risk into a powerful strategic advantage for your brand.