From Concept to Consumer in Record Time.

From Concept to Consumer in Record Time.

In the world of competitive cycling, every watt and every gram counts. This is where our engineering passion at SPIRIT truly comes to the forefront. Creating a professional-grade racing cycle helmet is a delicate dance between two opposing forces: aerodynamics and ventilation. A perfectly aerodynamic, teardrop-shaped helmet would be incredibly fast but would cause the rider to overheat. A helmet with massive vents would be cool but would act like a parachute. The solution lies in advanced engineering, specifically Computational Fluid Dynamics (CFD). Our R&D team uses powerful software to simulate airflow over and through dozens of virtual helmet designs before we ever create a physical mold. This allows us to precisely shape and position each vent and internal channel to draw cool air over the rider's head and exhaust hot air out the back, all while minimizing aerodynamic drag. It’s an incredibly complex process, but it’s what allows us to create a cycle helmet that gives our partners' sponsored athletes a true competitive advantage—the ability to stay cool under pressure while slicing through the wind.

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Extensive Industry Experience

The company has a proven track record, with over 18 years of experience serving international brands and a factory that has been manufacturing sporting goods for more than two decades.

Comprehensive OEM & ODM Services

They specialize in providing full OEM (Original Equipment Manufacturer) and ODM (Original Design Manufacturer) services, demonstrating their capability to handle everything from design and development to final production for their clients.

Strong R&D and Design Capabilities

With a strong R&D department and a professional technical team, they focus on continuous innovation and integrating modern, fashionable styles into their product designs to meet diverse market demands.

Certified Quality and Safety Compliance

Their commitment to quality is backed by an ISO 9001:2008 certification. Critically, their products meet multiple international safety standards, including CE, CPSC, ASTM, and AS/NZS, assuring clients of their safety and reliability.

Wide and Specialized Product Range

They are not limited to one type of helmet. Their expertise covers a broad spectrum of sports, including cycling, skiing, motorcycling, horse riding, and climbing, showcasing their versatility as a specialized manufacturer.

Established Global Market Presence

The company has a strong export history, with established markets in North America, Europe, Australia, South America, and the Middle East, indicating their experience in navigating international logistics and market requirements.

about us

We Have The Best Solutions for Your Business

Established in 2008, SPIRIT (HK) Sports Co., Ltd. is a specialized helmet manufacturer in China providing comprehensive OEM & ODM services. Our team offers over 18 years of experience serving international brands, backed by a factory with more than 20 years in sports equipment manufacturing.

We develop a wide range of safety helmets—including models for cycling, skiing, motorcycling, and climbing—all engineered to meet major international safety standards such as CE, CPSC, ASTM, and AS/NZS.

As an ISO9001 certified company, we are committed to integrity, quality, and customer satisfaction. We leverage our strong R&D capabilities and professional technical team to deliver the safest protection products to a global market, with primary exports to North America, Europe, Australia, and other regions.

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What to Look for in an OEM Helmet Manufacturer?

When selecting an OEM partner for your brand, you’re choosing the foundation upon which your product’s reputation will be built. The first and most critical factor is a proven track record in safety and compliance. A premier manufacturer like SPIRIT will have an in-house testing facility and deep expertise in navigating international standards like CPSC, CE, and AS/NZS. Secondly, evaluate their R&D and engineering capabilities. Can they take your unique design for a cycle helmet and turn it into a high-performance, manufacturable product? Our team at SPIRIT uses advanced modeling and prototyping to ensure your vision is realized without compromise. Finally, look for transparency and a collaborative spirit. A true partner works with you, offering expert guidance on materials, design optimizations, and market trends. With nearly two decades of experience serving global brands, SPIRIT has built its reputation on being more than a manufacturer; we are a strategic partner committed to making your cycle helmet a market leader in safety, innovation, and quality.

The Importance of an In-House Helmet Testing Facility

For a serious helmet brand, a manufacturing partner with an in-house testing facility is not a luxury—it's a necessity. An in-house lab, like the one at the core of SPIRIT's operations, provides three immense advantages. First is speed in development. When our R&D team develops a new prototype cycle helmet, we can test it for impact absorption and structural integrity within hours, not weeks. This allows for rapid iteration and innovation. Second is quality assurance. We conduct continuous batch testing on helmets pulled directly from the production line, ensuring that every unit maintains the same high safety standard as the original certified model. This goes far beyond the minimum requirement of a one-time certification test. Third, and most importantly, is risk mitigation. By pre-testing every new cycle helmet design to CPSC and CE standards, we can identify and solve any potential issues before submitting the helmet for official, expensive third-party certification. This dramatically reduces the risk of a costly failure and ensures a smoother, faster path to market for our partners.

The Benefits of Private Label Helmet Manufacturing

Private label manufacturing offers one of the fastest and most effective ways to launch or expand your own line of helmets. By partnering with an experienced ODM/OEM manufacturer like SPIRIT, you leverage years of existing research, development, and perfected production processes. This dramatically reduces your initial investment and time-to-market. At SPIRIT, we offer a portfolio of market-proven designs that can be customized to fit your brand's unique identity. You can select the shape, ventilation pattern, and features, and we will apply your logos, colorways, and packaging to create your exclusive private label cycle helmet. This process gives you a high-quality, fully certified product without the multi-year timeline of designing from scratch. Furthermore, you benefit from our massive economies of scale in material purchasing and production, resulting in a competitive price point. For brands looking to establish a strong presence quickly, a private label cycle helmet from a trusted source like SPIRIT is the most strategic and efficient path to success.

Sourcing Helmets from China: A Partner's Guide

Sourcing from China provides access to unparalleled manufacturing scale and expertise, but success hinges on choosing the right partner. For brands looking to source a cycle helmet, a prospective partner must demonstrate excellence in three key areas: communication, quality control, and proven experience. At SPIRIT, our professional, English-speaking sales and project management teams ensure there are no communication barriers, providing clear and consistent updates. Secondly, quality control cannot be a remote-hope; it must be a verifiable process. Our ISO9001 certification and, more importantly, our state-of-the-art in-house testing facility, prove our unwavering commitment to producing a safe and reliable cycle helmet. Finally, experience is paramount. With over 18 years serving top-tier brands in North America, Europe, and Australia, SPIRIT has a deep understanding of global market expectations and logistical complexities. Choosing an experienced partner like SPIRIT transforms sourcing from a risk into a powerful strategic advantage for your brand.

User Reviews

What users say about SPIRIT SPORTS

We've partnered with SPIRIT on our OEM helmet line for over five years, and their consistency is unmatched. Their team understands our brand's quality standards implicitly and delivers exceptional products on schedule, every time. They are a reliable and indispensable part of our supply chain.

David Müller, Senior Product Manager

As a startup, bringing our unique design vision to life was our biggest challenge. The R&D team at SPIRIT was phenomenal. They not only embraced our concept for a new skate helmet but also enhanced it with innovative features and materials. The final product exceeded all our expectations.

Sarah Jenkins, Founder & CEO

Safety is non-negotiable for us, especially since our products are for the children's market. SPIRIT gives us complete peace of mind. Their rigorous adherence to CPSC and ASTM safety standards, combined with flawless manufacturing quality, makes them our trusted partner for all our helmet needs.

Michael Chen, Head of Procurement

The communication and customer service from the SPIRIT team are truly top-notch. From initial inquiry to final delivery, the process was seamless. They are responsive, professional, and genuinely committed to ensuring a smooth partnership. It’s a pleasure working with such a proactive team.

Olivia Walsh, Operations Director

Working with SPIRIT to develop our new line of horse riding helmets was a fantastic experience. Their ability to customize features to fit our specific market demands while maintaining a reasonable price point was incredible. They are true experts in both design and manufacturing.

Emily Carter, Brand Owner
Frequently Asked Question

Do you have any question?

The most critical certifications depend on your target market. For the United States, the CPSC (Consumer Product Safety Commission) standard is mandatory. In Europe, the CE EN 1078 standard is the benchmark. For Australia and New Zealand, the AS/NZS 2063 standard applies. An experienced manufacturer like SPIRIT ensures your custom cycle helmet is designed, tested, and certified to meet the specific requirements of your sales region, guaranteeing compliance and consumer safety.

The OEM (Original Equipment Manufacturer) process involves us manufacturing a cycle helmet based on your brand's specific design and specifications. The ODM (Original Design Manufacturer) process begins with one of our existing, market-tested designs, which is then customized with your branding, colors, and features. At SPIRIT, both paths start with a deep consultation, followed by R&D, 3D modeling, prototyping, rigorous testing, and finally, mass production, ensuring a seamless journey from idea to finished product.

 

A high-quality cycle helmet is typically constructed with two main components. The outer shell is usually a durable polycarbonate (PC) material, designed to spread the force of an impact and resist punctures. The inner layer is a shock-absorbing liner, most commonly made from expanded polystyrene (EPS) foam. This liner compresses upon impact to absorb energy and protect the head. We utilize premium-grade materials to optimize the safety and performance of every cycle helmet we produce.

The right type depends on the intended cycling discipline. Road helmets prioritize light weight and maximum ventilation. Mountain bike (MTB) helmets offer more coverage, especially at the back of the head, and often include a visor. Commuter or urban helmets balance safety, style, and features like integrated lights. For a diverse product line, consider offering a specialized cycle helmet for each major category, and our team can guide you on the best designs and features for each target audience.

The industry is constantly evolving. Key innovations include rotational impact protection systems (like MIPS), improved aerodynamics for competitive cycling, the integration of "smart" features like LED lights and crash sensors, and the development of new, lighter, and stronger materials. As a forward-thinking manufacturer, SPIRIT's R&D team stays at the forefront of these trends, ensuring the cycle helmet models we produce are modern and competitive.

Partnering with an experienced manufacturer is vital for quality, safety, and efficiency. An established partner like SPIRIT has a deep understanding of the entire product lifecycle, from material sourcing and mold engineering to navigating complex international safety certifications. Our decades of experience mitigate risks, reduce time-to-market, and ensure that the final cycle helmet that bears your brand name is synonymous with quality and reliability.

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