The Ultimate Fusion of Visibility and Certified Protection.

A reliable rechargeable system in an led helmet depends on three things: a high-quality battery, a modern charging interface, and a smart circuit design. At SPIRIT, we use high-quality Lithium-ion (Li-ion) or Lithium-polymer (Li-Po) batteries from reputable suppliers that are tested for safety and cycle life. For the charging interface, we strongly recommend and use the USB-C standard. It is more robust and easier for consumers to use than the older Micro USB standard. Finally, the Printed Circuit Board (PCB) is designed with protective circuits to prevent overcharging, over-discharging, and short circuits, which extends the battery's lifespan and ensures safety. A low-battery indicator is also a crucial feature that we integrate. By focusing on these three key areas, we build a reliable and user-friendly rechargeable led helmet.

The OEM process for an led helmet is more complex than for a traditional helmet, requiring deep collaboration between the brand and a technically proficient manufacturer. The process at SPIRIT begins with a detailed technical consultation to define the desired features: brightness, battery size, charging method, and smart functions like turn signals. Our R&D team then engineers the electronic "guts" and designs how they will be integrated into the helmet's structure without compromising safety. We create a non-functional "looks-like" prototype for aesthetic approval, followed by a fully functional prototype for electronic and safety testing in our lab. Once the design is validated and approved, we move to production, which includes specialized assembly and quality control steps for the electronic components. Finally, we manage the entire certification process, ensuring the led helmet is compliant with all relevant safety and electronics standards for your target market.

In the rapidly advancing market of smart and high-visibility headwear, your choice of manufacturing partner is critical. You need a partner who is not just an assembler, but a true expert in both traditional helmet safety and modern electronics integration. SPIRIT is that partner. With nearly two decades of manufacturing experience and a dedicated R&D team of mechanical and electronics engineers, we provide a seamless, end-to-end solution for your led helmet project. From initial concept and circuit design to in-house impact and electronics testing, we manage every step to ensure your final product is innovative, reliable, and fully certified. We speak the language of lumens, IP ratings, and CPSC standards. Partner with SPIRIT to develop a cutting-edge led helmet that will set your brand apart and provide a new level of active safety for your customers.

When evaluating an led helmet, lumens and battery life are two key technical specifications. Lumens measure the brightness of the light; a higher lumen count means a brighter light. For a front light, 50-100 lumens is effective for being seen, while a rear light might have 20-50 lumens. However, brightness is only half the story. Battery life, measured in hours, determines how long the helmet can operate on a single charge. These two specs are inversely related: running the lights at their maximum brightness will result in the shortest battery life. That's why multiple modes are important. A flashing mode uses significantly less power than a solid mode, often doubling the battery life. A quality led helmet, like those developed by SPIRIT, is engineered to provide a good balance: bright enough to ensure visibility, with efficient power management to last through a typical week of commuting.